The PowerBox is an intelligent control and distribution unit for the electric grid in a modern racing car, which is seamlessly integrated into the Bosch Motorsport system architecture. It is capable to replace all conventional relays, fuses and circuit breakers, simplifies wiring harnesses and provides diagnostic capabilities. The integrated PBX-software guarantees an easy programming of complex functions by intuitive handling.
- Downloads
- Features
- Technical Specifications
- Communication
- Installation Notes
- Ordering Information
- Dimensions
- Upgrades
- Legal Restrictions
Downloads
Features
- 120 A continuous current
- 36 outputs, 80 A high side switches
- Ethernet, CAN and LIN communication
- Software-tool integrated
- Easy programming of complex functions
Technical Specifications
Mechanical Data
Size | 214 x 159 x 57.5 mm |
Weight | 830 g |
Protection Classification | Protected against ingress of particles > 1 mm, splash water proof |
Temp. range (at internal sensors) | -20 to 85°C |
Max. vibration | Vibration profile 1 (see Downloads) |
Electrical Data
Supply voltage range | 5 to 20 V |
Current consumption | <1 A |
Maximum recommended output current | 120 A continuously |
Inputs
12 x analog inputs (16 bit resolution) switchable pull-up resistors |
4 x digital inputs switchable pull-up/pull-down resistors |
Sensor Supplies and Screens
1 x sensor supply 5 V 400 mA with individual ground pin |
Outputs
4 x high power channels up to 40 A (parallel up to 80 A) |
4 x high power channels up to 25 A |
22 x high power channels up to 15 A |
6 x multi purpose outputs up to 15 A (low side, high side, push-pull, PWM; two output stages can be combined to form an H-bridge) |
Software
Function development and calibration tool | Bosch Motorsport PBX Suite |
Connector X1: 38 way (ABS/ESR) Code 1 | |||
|---|---|---|---|
Pin | Signal | Cont. [A] | Peak [A] |
1 | HP_OUT3 | 40 | 150 |
2 | OUT22 | 15 | 100 |
3 | PWM_OUT6 | 15 | 75 |
4 | OUT21 | 15 | 100 |
5 | ANA_IN07 | 0 to 5 V, Pull-up |
|
6 | ANA_IN08 | 0 to 5 V, Pull-up |
|
7 | PWM_OUT4 | 15 | 75 |
8 | CAN_3_H | 1 Mbaud max. |
|
9 | SENSGND | GND for AIN[x] |
|
10 | SENSPWR_5V | 0.4 |
|
11 | PWM_OUT2 | 15 | 75 |
12 | PWM_OUT1 | 15 | 75 |
13 | HP_OUT4 | 40 | 150 |
14 | ANA_IN03 | 0 to 5 V, Pull-up |
|
15 | ANA_IN04 | 0 to 5 V, Pull-up |
|
16 | DIG_IN3 | 0 to 12 V, Pull-up, Pull-down |
|
17 | DIG_IN4 | 0 to 12 V, Pull-up, Pull-down |
|
18 | ANA_IN09 | 0 to 5 V, Pull-up |
|
19 | ANA_IN10 | 0 to 5 V, Pull-up |
|
20 | CAN_3_L | 1 Mbaud max. |
|
21 | BAT_GND | 15 | 100 |
22 | BAT_GND | 15 | 100 |
23 | BAT_GND | 15 | 100 |
24 | BAT_GND | 15 | 100 |
25 | HP_OUT7 | 25 | 150 |
26 | OUT19 | 15 | 100 |
27 | ANA_IN05 | 0 to 5 V, Pull-up |
|
28 | OUT20 | 15 | 100 |
29 | ANA_IN06 | 0 to 5 V, Pull-up |
|
30 | OUT17 | 15 | 100 |
31 | OUT18 | 15 | 100 |
32 | ANA_IN11 | 0 to 5 V, Pull-up |
|
33 | OUT15 | 15 | 100 |
34 | OUT16 | 15 | 100 |
35 | ANA_IN12 | 0 to 5 V, Pull-up |
|
36 | PWM_OUT3 | 15 | 75 |
37 | PWM_OUT5 | 15 | 75 |
38 | HP_OUT8 | 25 | 150 |
Connector X2: 38 way (ABS/ESR) Code 2 | |||
|---|---|---|---|
Pin | Used for | Cont. [A] | Peak [A] |
1 | HP_OUT1 | 40 | 150 |
2 | OUT14 | 15 | 100 |
3 | OUT13 | 15 | 100 |
4 | OUT02 | 15 | 100 |
5 | OUT01 | 15 | 100 |
6 | TIMESTAMP_INOUT | 1 kHz open drain |
|
7 | CAN_2_H | 1 Mbaud max. |
|
8 | CAN_1_H | 1 Mbaud max. |
|
9 | ETH_1_RXN | 10/100 Mbps |
|
10 | ETH_1_TXN | 10/100 Mbps |
|
11 | ETH_2_RXN | 10/100 Mbps |
|
12 | ETH_2_TXN | 10/100 Mbps |
|
13 | HP_OUT2 | 40 | 150 |
14 | BAT_GND | 15 | 100 |
15 | ANA_IN01 | 0 to 5 V, Pull-up |
|
16 | ANA_IN02 | 0 to 5 V, Pull-up |
|
17 | DIG_IN1 | 0 to 12 V, Pull-up, Pull-down |
|
18 | DIG_IN2 | 0 to 12 V, Pull-up, Pull-down |
|
19 | CAN_2_L | 1 Mbaud max. |
|
20 | CAN_1_L | 1 Mbaud max. |
|
21 | ETH_1_RXP | 10/100 Mbps |
|
22 | ETH_1_TXP | 10/100 Mbps |
|
23 | ETH_2_RXP | 10/100 Mbps |
|
24 | ETH_2_TXP | 10/100 Mbps |
|
25 | HP_OUT5 | 25 | 150 |
26 | OUT11 | 15 | 100 |
27 | OUT09 | 15 | 100 |
28 | OUT12 | 15 | 100 |
29 | OUT10 | 15 | 100 |
30 | OUT07 | 15 | 100 |
31 | OUT08 | 15 | 100 |
32 | LIN | Control of Bosch Motorsport LIN devices included. Support of other devices on request. | |
33 | OUT05 | 15 | 100 |
34 | SHIELD_GND | shield |
|
35 | OUT06 | 15 | 100 |
36 | OUT03 | 15 | 100 |
37 | OUT04 | 15 | 100 |
38 | HP_OUT6 | 25 | 150 |
Connector X3: Amphenol Radsok Automotive Pinlock Connector 8 mm (35 mm², 50 mm²) | |||
|---|---|---|---|
Pin | Used for | Cont. [A] | Peak [A] |
1 | BATT_POS | 120 | 180 |
Communication
3 x CAN |
|
2 x Ethernet |
|
1 x LIN, Control of Bosch Motorsport LIN devices included. Support of other devices on request. | |
Installation Notes
Inspection services recommended after 220 h or 2 years, no components to replace. |
Ordering Information
PowerBox PBX 90
Order number: F02U.V01.794-06
Software Options
CCA Hardware Upgrade per device
Order number: F02U.V02.137-01
Accessories
Mating Connector X1
Order number: F02U.B00.760-01
Mating Connector X2
Order number: F02U.B00.761-01
Mating Connector X3
Order number: F02U.B01.279-01
Power Cable 16 mm²
L: 2,000 mm
Order number: F02U.V03.552-01
Power Cable 35 mm²
L: 2,000 mm
Order number: F02U.V03.553-01
Breakout Box BOB PBX 90
Order number: F02U.V02.292-01
CAN Keypad CK-M12
Order number: F02U.V0U.328-04
Dimensions
Upgrades
CCA Hardware Upgrade per device
Provides the option to run customer developed software code on Bosch device |
Legal Restrictions
The sale of this product in Mexico is prohibited.
Due to embargo restrictions, sale of this product in Russia, Belarus, Iran, Syria, and North Korea is prohibited.